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Download the free tool!Things should be simpler
You lead a business, determine what products you need based on the demand, purchase the materials, and that's it.
The job is completed
In an ideal world, that's it.
In the real one?
Inventory purchasing sometimes feels like an act of magic.
You don't only have to figure out exactly what your customers want in an ever-changing market, you need to play forecasting to consider factors that could disrupt your whole supply chain, while at the same time bearing in mind that there's a budget to follow.
So how can you maintain that perfect stock level without going a bit crazy?
What's Inventory Purchasing?
Nothing too complicated here.
Inventory purchasing is the process companies use to buy all the goods and materials needed to create or sell their products.
So it's just like any other purchase?
Not quite
A good inventory purchasing process involves 3 core questions.
- What do you need to buy?
- How much do you truly need to purchase?
- When it's the right time to place the order?
One answer precedes the other, because that's how you build a strategy that guides you to plan your requirements beforehand, forecast demand, and even negotiate with your suppliers to obtain better deals.
Good inventory purchasing is crucial for any business that seeks to avoid the long list of problems that come with running out of stock and overstocking.
What Three Factors Must Be Considered When Purchasing?
Just like we mentioned above, inventory purchasing needs special consideration, and the more specialized your product or industry is, the harder it is going to be to find that ideal balance.
That being said, there are some key things you should always be aware of to make sure your purchasing decisions are aligned with your business goals
Demand forecasting
But I know what my customers want
Okay, great, but what your customers want at this moment might change completely by next week.
Understanding the complexity of customer demand is the first and most important step in making sure you're not buying too much or too little.
Having a solid knowledge of industry and years of experience is helpful, but good old instinct is rarely enough; you need to rely on trustworthy information.
Look at your past sales data, check for any seasonal trends, consider upcoming events that could spike demand…the more data you have available, the better.
Costs and budget
Okay, so demand is important, but that's only a part of the puzzle
When you're purchasing inventory, your budget should determine what options you are going for.
Remember that even the smallest purchase has the power to impact your cash flow, so it's absolutely important to go beyond the amount on the price tag and evaluate the TCO., This will allow you to understand how much you are actually spending in the short and long-term.
Storage availability
Depending on the situation of your business, buying bulk inventory might seem like the best alternative, but do you really have sufficient space to store it?
Saving money is important, but so it's to not over-ordering when you know that there's not going to be room available. Inventory takes up space, and if your storage area is limited…well, that could be a problem.
Keeping your storage organized and easy to access is fundamental for the success of any warehouse management strategy.
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Download the free tool!The Process of Inventory Purchasing
Needs identification
Buying blindly is the worst thing that can happen for your company.
Before rushing to make a purchase, it's essential to figure out what you actually need.
Obvious, right?
But without taking into consideration factors like the ones above, you could waste money on things you don't need or worse, underestimate your demand and fail to meet your customers' expectations.
Take a look at your past and current inventory level so you can determine with certainty what goods need to come in more and what goods are just collecting dust.
Supplier selection
Next up is finding the right people to buy from. A good supplier can make your life so much easier, while a not-so-great one can cause delays, quality issues, or unexpected costs.
When searching for a new supplier, make an effort and don't limit yourself to only seeing the price as a determinant factor. There are other things that are perhaps more important, like reliability, consistency, and, of course, quality.
This is the moment when you get the right to be a bit selective and careful about whom you choose to work with.
Procurement
Because purchasing doesn't happen on its own.
Once you know what you need and who you’re buying from, it’s time to actually place your order. This part involves creating purchase orders (POs), getting approval if needed, and tracking the progress of your order to make sure everything arrives on time and in good shape.
This is also where organization really matters. Keeping records of what was ordered, when, from whom, and for how much becomes quite useful if you want to use the data for future purchases.
Inventory control
Okay, so you made the purchase, it's the job done?
Partially
Now you need to keep an eye on your stock levels and make sure that there's a match between what's in your warehouse and what's recorded in your system
To make this step simpler, it's a good idea to start working with digital solutions like the IoT so everything becomes integrated
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Download the free tool!Main Inventory Management Techniques
ABC Analysis
Do you have a categorization system for the products stored in your inventory?
Then you could benefit from this method.
Working under an ABC analysis means that you can prioritize your company's items based on how valuable they are for your business.
- A items: High-value, low-quantity items, so you need to pay close attention to these.
- B items: Mid-value, mid-quantity, worth checking regularly.
- C items: Low-value, high-quantity items don’t overthink these.
Economic order quantity
Do you want to summarise the main problems with inventory management?
Order too little, and you’re constantly reordering,and thus paying extra for shipping. Order too much, and you're stuck with storage issues and higher holding costs
EOQ is the kind of method that comes into play when you need to discover the ideal order size so you are working to minimize important costs like ordering or holding.
It's useful if you want to feel smarter when deciding how much materials your company requires and when.
Just in time inventory
JIT is all about efficiency. The idea is to receive inventory only when you need it sooner.
This method helps reduce storage costs and waste, especially if you’re dealing with items that expire or become obsolete quickly.
That said, JIT works best when you have reliable suppliers and a steady, predictable demand. It’s a great system when everything’s running as expected, and there are no risks that could cause disruptions in the supply chain.
Materials requirement planning
Does your company create amazing products using multiple pieces of equipment?
Keep reading on because this technique is ideal for those cases.
Using MRP software, you can plug in your production schedule, current inventory levels, and lead times from suppliers. The system does the math and tells you when to order each material to keep production running without delays or excess inventory.
Final Thoughts
When you take the time to understand what you need, plan ahead, and use the right tools and techniques, you’re not just working to keep your shelves stocked, you’re also setting your business up for better cash flow, fewer headaches, and happier customers.
Free Supplier Risk Scorecard Download
Download our free supplier risk scorecard here!
Download the free tool!Free Supplier Risk Scorecard Download
Download our free supplier risk scorecard here!
Download the free tool!Key Takeaways
1. Inventory purchasing is more than just reordering stock.
It’s a strategic process that involves planning, budgeting, forecasting, and supplier management—all aimed at keeping your business running efficiently.
2. Know what you need before you buy.
Effective purchasing starts with identifying what you actually need based on current inventory levels, sales trends, and future demand.
3. Choose your suppliers wisely.
Reliable suppliers = fewer delays, better quality, and stronger partnerships. Always compare options and negotiate when you can.
4. Stay organized during the procurement process.
Use purchase orders, track deliveries, and keep detailed records so you’re never caught off guard.
5. Inventory control keeps your stock in check.
Monitor what’s coming in and going out. Whether it's a spreadsheet or an automated system, staying on top of your inventory helps avoid costly mistakes.
6. Consider these key factors before purchasing:
- Demand forecasting: Don’t overbuy or understock.
- Cost and budget: Every purchase affects your cash flow.
- Storage space: Buy only what you can store efficiently.
7. Use inventory management techniques to work smarter:
- EOQ: Helps you order the right amount at the right time.
- JIT: Keeps storage costs low by receiving stock only when needed.
- ABC Analysis: Helps you focus on your most valuable inventory.
- FIFO: Ensures older inventory moves first, reducing waste.
- MRP: Great for businesses with complex supply chains or manufacturing needs.
8. There’s no one-size-fits-all approach.
Use a combination of techniques and tools that fit your business and help streamline your operations.